FieldCalcEngineering calculators

Conduit fill calculator

Mix up to three wire sizes, check fill against the 40% rule and find the smallest trade size that fits.

Leave at 0 if unused.

ResultsConduit Fill

Fill limits (NEC Chapter 9, Table 1)

ConductorsMaximum fill
153%
231%
3 or more40%
Nipple 24 in or shorter60%

Two conductors get the lowest limit because two round wires can jam against each other at a bend.

How it's calculated

Conductor area = Σ (count × area from Table 5) Fill % = conductor area ÷ conduit area (Table 4) × 100

Areas are for THHN/THWN-2, the most common building wire. Equipment grounding conductors count toward fill. Bare grounds use the smaller area from Table 8.

THHN area reference (in²)

14121086421/0
0.00970.01330.02110.03660.05070.08240.11580.1855

Fill is not the only limit

A conduit that passes fill can still be hard to pull. Long runs, several bends (360° maximum between pull points) and large conductors benefit from a size larger than the minimum. More than three current-carrying conductors also triggers ampacity derating under 310.15(C)(1).

Frequently asked questions

How many 12 AWG THHN fit in 3/4 inch EMT?
16. Each is 0.0133 in², and 40% of 3/4 in EMT's 0.533 in² is 0.213 in².
Do I count the ground wire in conduit fill?
Yes. Equipment grounding and bonding conductors count toward fill (Chapter 9, Note 3), but not toward the current-carrying count for derating.
Can I use this for XHHW or other insulation?
Not directly. XHHW, RHW and other types have different areas in Table 5. THHN is the smallest common type, so other insulation needs more room.

Quick answers

Results are estimates for planning and education. Verify against the current code edition your jurisdiction has adopted, manufacturer data and a licensed professional before you build or install.